4) There are 42 rolling mills on the whole line, except for the middle rolling mills, all of them are arranged horizontally and implement singleline nontwist rolling. The rough and intermediate rolling mills adopt a new generation of shortstress line rolling mills. 5) The main rolling span of the doublehigh line rolling mill has a span of 30 m.
WhatsApp: +86 18838072829Highspeed wire rod mill refers to the wire rod rolling production line with rolling speed of over 50 m / s and an annual production capacity of over 300000 tons. In the 1960s, the rolling speed of Morgan finishing mill increased from 35 m / s to 50 m / s. In the late 1970s and early 1980s, the fourth generation of new rolling mill appeared.
WhatsApp: +86 18838072829A wire rod rolling mill, for example, gradually reduces the crosssectional area of a starting billet (, 150 mm square, 1012 meters long) down to a finished rod (as small as mm in diameter, km long) at high finishing speeds (up to 120 m/sec).
WhatsApp: +86 18838072829For example: Φ The final rolling speed of wire rod is increased from 85m / s to 110m / s, and the hourly output of the rolling mill can be increased by ~ 30%. Especially when the proportion of smallsized products in the total output is high, the annual output of the production line can be significantly increased or the load rate of the ...
WhatsApp: +86 18838072829The finishing block mill is located in the highspeed wire rod workshop. Rolling by 10 units rack continuous microtension rolling mill, rolling the Φ17~Φ21 mm of rolled piece transported from upstream into Φ~Φ16 mm finished wire rod. The mill guaranteed exit speed is 90 m/s. (When the specification of the finished product is Φ mm.)
WhatsApp: +86 18838072829There is a set of 135 m/s highspeed wire rod mill equipment in our company, whose annual output 300,000 tons, including 350, 450mm inter... Second Hand Wire Rod Mill Production capacity: million TPY hot rolling wire rod mill single production line Finished Product Size: Φ ~ Φ16mm hot roll...
WhatsApp: +86 18838072829The highspeed wire rod rolling mill has fast rolling speed, high product precision, good surface quality, a large rolling coil, and no torsion and micro tension of the entire...
WhatsApp: +86 18838072829Block Mill Rolls. Quality of the wire or rod is decided by these rolls. These rolls demand very high resistance to wear and thermal fatigue. Performances of the rolls are determined in terms of tonnage rolled per pass. Kennametal grades between 12% and 20% binders are preferred. Selection of binder depends on the water quality and discharge.
WhatsApp: +86 18838072829Rod Rolling Mill Machine Wire rod block mill is composed of top crossed 45°highspeed wirerod mills/finishing mills. The finishing mill group/wire rod mill is located in the highspeed wirerod workshop. Through several unit racks the continuous microtension rolling mill will be transported upstream Ø17 ~Ø21mm of rolling, rolling become Ø ~ Ø16mm finished wire.
WhatsApp: +86 18838072829Wire rod block mill is composed of top crossed 45°highspeed wirerod mills / finishing mills. The finishing mill group/wire rod mill is located in highspeed wirerod workshop. Through several unit rack the continuous microtension rolling mill will be transported upstream Ø17 ~Ø21mm of rolling, rolling become Ø ~ Ø16mm finished wire.
WhatsApp: +86 18838072829However, the current development trend is to use single line highspeed rolling. Modern wire rod mills generally have 810 untwisted stands arranged at 90 ° angle to each other in finishing mills. At present, the roll diameter of the wire rod mill is limited to 200 mm. The rolling speed can be as high as 140m / s.
WhatsApp: +86 18838072829Laying head is the key equipment of a highspeed wire rod mill production line for wire rod collection. In the modern wire workshop, top cross 45°nontwisting continuous rolling mill is used, with high rolling speed (up to 100 m/s) and coil weights (up to tons).
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WhatsApp: +86 18838072829The Benefits of Preet Rebar Rolling Mill Bar Rolling Mill Capacity: 300,000 1,000,000 T/Year with multistrand rolling technology (Slitting Rolling Mill Technology) Production upto 1,000,000 t/year: High hourly Production, Reliable and stable Rolling Operation, Reduce stand changing time (Housing Less Stands and Roll Pass Design).
WhatsApp: +86 18838072829In a typical continuous wire rod rolling mill, the initial section, often a continuous cast billet is reduced to a final section of diameters down to mm. Most typically, the starting billet ...
WhatsApp: +86 18838072829Longterm supplier for Gerdau. Certification:ISO 9001, ISO 14001 and OHSAS 18001. Annual capacity: Cast rolls 30,000 tons/year;Forged rolls 5,000 tons/year. Main technical staff and key workers are with over 20 years experience in roll industry. LMM GROUP main products focus on the cold and hot plate wide strip mill rolls and heavy section ...
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WhatsApp: +86 18838072829Author : hani Time : 2019/08/30. Wire rod mill is a kind of rolling mill specially used for rolling wire rod. Wire rod is the product with the smallest interruption surface size. The total elongation coefficient is large when the product is rolled from billet to finished product. The rolling piece is usually rolled only once on each rolling mill.
WhatsApp: +86 18838072829Hot rolling is used mainly to produce sheet metal, rebar, wire rod or other products. In a words, hot rolling is very popular used in the steel industry. Since 1989 Hani Tech has been always involved in design, engineering, manufacturing and installation of complete hot rolling mill plant for long products (rebars, SBQ bars, wire rod, small ...
WhatsApp: +86 18838072829Tool steel rolling line; Wire Rod Rolling Mill. Overview; Housingless Roughing Mill; Pre finishing mill; No twist finishing mill; Reducing and Sizing Mill; ... High Speed Composite Bar And Wire Rod Line Of 400,000t600,000t/y. Wire rod mill China, India, Thailand, Vietnam, Egypt, Ethiopia, Myanmar, etc Bar Mill ...
WhatsApp: +86 18838072829The guaranteed final rolling speed of the wire rod rolling mill is small wire rod Φ mm | 112 m/s, Φ5mm | 105 m/s for medium and 85 m/s for small diameter 6 mm quenched threaded steel. Improving the finishing rolling speed of the wire rod mill is a systematic project.
WhatsApp: +86 18838072829The results show that the amount of steel rolling increased by 57%, the amount of heavy rolling decreased by 23%, and the energy consumption also decreased by 10%; the synthetic lubricant used by qudian steel in 1422mm hot strip mill and the first four stands of finishing mill reduced the roll wear by 50%.
WhatsApp: +86 18838072829When rolling wire rod, maintaining the correct coil dimensions is essential to comply with quality standards. To achieve correct coil formation it is very important to synchronize the mill exit speed with the laying head speed.
WhatsApp: +86 18838072829The laying head of wire rod mill is the key equipment in highspeed wire production to spin rolled wires into coils for collection. Wire rod mill laying head is one of the key equipment in highspeed wire production and an important bottleneck restricting further speedup of highspeed rolling mill. The quality of wire spinning directly affects ...
WhatsApp: +86 18838072829Primetals Technologies sells three highspeed wire rod mills to Chinese customer. Greater productivity for smaller products ; ... with a maximum rolling rate of 150 tons per hour. The mills will produce rod ranging from to 20 mm and 20 to 28 mm in diameter, rebar of 6 to 16 mm in diameter, and coil with an inner diameter of 850 mm and an ...
WhatsApp: +86 18838072829The wire Rolling Mill Bearings must meet continuous operation requirements under HighSpeed and highimpact conditions. Therefore, making bearings that can withstand constant production and the prohibition of bearing damage becomes a critical standard for the manufacturers which produce bearings for highspeed wire rolling mills. Products High speed wire rod rolling mill bearing|F ...
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WhatsApp: +86 18838072829The morgan finishing mill/wire rod mill arranged after the flying shear area and before the cooling device. Its role is to continuously micro tension rolling by 8 rack unit, the rolled piece ~ of rolling mill upstream delivery, rolled into ~ 16mm finished wire rod. Unit to ensure the exit speed of 90m / s.
WhatsApp: +86 18838072829The wire rod mill is the F1 of rolling mills and the best reference to prove the capabilities of a design and manufacturing leader like Hani Tech. The key to success in this rolling mill field is mainly reflected in the speed, control, process, and metallurgical results.
WhatsApp: +86 18838072829Using a block mill, which drives multiple rolling mills and has been used on 100m/s class wire rod lines, as the bar steel finishing mill, will achieve speeds far beyond the finishing speed of about 20m/s that was the limit of conventional mills. Rolling using ultrahard rolls provides advantages such as precise measurements and enhanced ...
WhatsApp: +86 18838072829In bar and wire rod mills, rolling procedures featuring threeand fourroll technologies are stateoftheart to produce highquality long products. ... (free size rolling or high precision ...
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