The grinding media of autogenous mills derive from the feed ore size and composition (Delboni and Morrell, 1996) and the varying ratio of different components in the mill feed affects the mill ...
WhatsApp: +86 18838072829The LSTM network shows great results on predicting the relative operational hardness at 30 min time support. On SAG mill 1, using a lambda value of, the obtained accuracy was % while increasing the lambda to led to an increase in accuracy of %. Similar results were found on the second SAG mill.
WhatsApp: +86 18838072829INTRODUCTION Mineral processing operations present many challenges for automatic process control due to variations in unmeasured ore properties, material transport delays, and nonlinear response characteristics. Control of SemiAutogenous Grinding (SAG) mill weight is an example of an important process that exhibits many of these aspects.
WhatsApp: +86 18838072829As semiautogenous (SAG) mills become increasingly larger in size, the design of SAG mill liners has been more and more important, and the appropriate liners would enhance mill ... Therefore, the DEM utilized for optimizing the lifter shapes should be validated with smallscale trials rather than plant trials in which the risk, cost and time appear
WhatsApp: +86 18838072829Product Size: All passing 6 mesh with 80% passing 20 mesh. Net power from pilot plant: KWH/ST. Mill, gear and pinion friction multiplier: Mill Power required at pinionshaft = (240 x x ) ÷ = 5440 Hp. Speed reducer efficiency: 98%. 5440 Hp ÷ = 5550 HP (required minimum motor output power).
WhatsApp: +86 18838072829operation of SAG mills. SAG mills are currently the technology of choice in hard rock milling operations for reducing primarycrushed ore to ball mill feed. In recent years, the trend has been towards largersized SAG mills with diameters of m (34 ft) and above, with the largest being m (40 ft) in
WhatsApp: +86 18838072829Among the different grinding processes, Autogenous (AG) and SemiAutogenous (SAG) mills are widely used for ore size reduction. The main difference between these two mills is the use of steel balls as grinding media, typically in the order of 612% in volume (Sbarbaro et al., 2005), in the SAG mills.
WhatsApp: +86 18838072829The crushed pebbles fall directly onto the SAG mill feed belt and return to the SAG mill. SAG mill product feeds two parallel ball mills of m× m (internal diameter×length), each with a MW twin pinion drive. The ball mills are operated at a ball charge volume of 3032% and % critical speed.
WhatsApp: +86 18838072829The energy directly spent in minerals comminution was about 2% globally in the year 2000 (Fuerstenau and Han, 2003). As one important part of the comminution process, AG/SAG mills are widely used for primary grinding in minerals processing. But AG/SAG mills are inefficient to break certain size particles because of their inherent breakage ...
WhatsApp: +86 18838072829The operations of AG/SAG mills are known to be sensitive to the changes in feed particle size distributions presented to the mill [].The variation of feed particle size significantly affects the overall process control, product quality, and economic performance of the mill [2,3,4].Poor product quality from the AG/SAG mill poses significant challenges to downstream processes such as flotation ...
WhatsApp: +86 18838072829In June 1998, the world's largest grinding mill, the 40 ft ( m) diameter 20 MW Cadia gearless SAG mill, Power is supplied by a purposely built 132 kv overhead was commissioned. This was a leap of over 40% above line from Orange. the largest operating SAG mill.
WhatsApp: +86 18838072829According to professional data sources, by far the largest SAG mill is 42' () in diameter, powered by a 28 MW (38,000 HP) motor. While CIC is currently capable of manufacturing SAG mills with a maximum diameter of 21' () SAG mill is being processed by us for Russian customers. Packing and Delivery.
WhatsApp: +86 18838072829For the optimization research of a SAG mill, nowadays, there are mainly two categories of optimization strategies. ... In this paper, a SAG mill with a size of ... Pourghahramani, P. Effects of ore characteristics on product shape properties and breakage mechanisms in industrial SAG mills. Miner. Eng. 2012, 32, 3037. [Google Scholar]
WhatsApp: +86 18838072829Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between and kWh per ton of energy to reduce the particle size.
WhatsApp: +86 18838072829High costeffectiveness CITIC HIC grinding mills are recognized as China's Manufacturing Industry Single Champion Product. CITIC HIC is responsible for setting the national standards of semiautogenous mills (SAG mills) and ball mils, supported by powerful database, optimized process technology, cuttingedge design concept, and 60 years of experience in developing and nurturing innovative ...
WhatsApp: +86 18838072829the required SAG comminution of test ore material. Specific energy consumption (SEC) measured in kWh/t is a ratio of the mill drive power to the milling circuit output, without regard to circulating load. At the constant size of the cycle feed and discharge, SEC is a prime characteristic of material grindability in a certain ore pretreatment ...
WhatsApp: +86 18838072829The SAG mill product flows to two m (12′) by m (24′) horizontal screens, whose combined oversize (pebbles) is diverted to two MP 800 cone crushers. The crushed product returns to the SAG mill feed, closing the primary grinding circuit.
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WhatsApp: +86 18838072829Open Access Article Optimization of the SAG Grinding Process Using Statistical Analysis and Machine Learning: A Case Study of the Chilean Copper Mining Industry by Manuel Saldaña 1,2,*, Edelmira Gálvez 3, Alessandro Navarra 4, Norman Toro 1 and Luis A. Cisternas 2 1
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WhatsApp: +86 18838072829A representative model of an SAG mill can be used to optimize productive indicators, test hypotheses, and simulate probable or expected scenarios, adding value to mineral processing. ... Morrel, S.; Valery, W. Influence of Feed Size on AG/SAG Mill Performance. In Proceedings of the SAG 2001, Vancouver, BC, Canada, 30 September3 October 2001 ...
WhatsApp: +86 18838072829AG/SAG mills are normally used to grind runoffmine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill red=fastest, blue=slowest moving particles [image: (13564)] The mill product can either be finished size ready for ...
WhatsApp: +86 18838072829m length (190) single SAG mill equipped with a 20 MW electric motor. The SAG mill product flows to two m (120) by m (240) horizontal screens, whose combined oversize (pebbles) is diverted to two MP 800 cone crushers. The crushed product returns to the SAG mill feed, closing the primary grinding circuit. The horizontal screen ...
WhatsApp: +86 18838072829In order to eliminate the impact of the accumulation of rock, the autogenous mill allows to add about 3% of the ball (Φ80 ~ Φ120), SAG mill steel ball filling is generally 8% ~ 12%, even up to 15%.
WhatsApp: +86 18838072829A total of 120 t of Cristalino ore was prepared and sent to CIMM, where it was crushed and screened prior to grinding tests. The processing equipment included a m (8′) diameter by m (2′) length AG/SAG mill equipped with a 20 kW motor, a cone crusher, a m (3′) diameter by m (4′) length ball mill equipped with a 15 kW ...
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